10 Best Hard Shell Luggage Brand 2025 in the United States

The LUGGEX Zipperless Luggage is a 20-inch carry-on suitcase made from polycarbonate and aluminum, weighing 8.6 pounds with a capacity of 36 liters. One of its standout features is the zipperless design with TSA latches, which simplifies access and enhances security. The suitcase also includes a secure lock mechanism that requires pressing both sides simultaneously to open, adding an extra layer of protection against accidental openings.

Users will appreciate the smooth rolling performance due to the wheels with built-in springs, which minimize vibrations and provide stability across various surfaces. The durable corner protectors and reinforced aluminum frame ensure the suitcase can withstand knocks and extreme temperatures, making it suitable for demanding travel conditions. The aesthetics, with its charcoal metallic finish, are modern and visually appealing.

However, at 8.6 pounds, some users might find the weight a bit heavy for a carry-on, especially when fully packed. Additionally, the capacity of 36 liters may be limiting for those needing more space for their travel essentials. Despite these minor drawbacks, the LUGGEX Zipperless Luggage offers a good blend of security, durability, and style, making it a strong contender for travelers looking for reliable carry-on luggage.

The TUMI Alpha Medium Trip Expandable 4-Wheeled Packing Case stands out for its durability and professional design. Made from FXT ballistic nylon, it promises longevity and reliability, which is ideal for frequent travelers. Its expandable feature with a lever lock two-stage expansion system makes it versatile, accommodating more items for extended trips. The four dual spinner wheels ensure smooth and easy maneuverability, reducing the strain of travel. The built-in TSA combination lock adds an extra layer of security, giving peace of mind during your travels. Additionally, the top and side grab handles enhance convenience when lifting and transporting the suitcase. One of the notable strengths of this luggage is the five-year warranty, reflecting the brand’s confidence in its durability.

However, there are a few considerations to keep in mind. The material, while robust, might not appeal to those seeking the sleek, modern look of hard-shell finishes. The weight of the suitcase, given its sturdy build, might be heavier compared to other materials, which could be a drawback for some users. Also, being an imported product from China, some might be concerned about the manufacturing origin. In terms of aesthetics, its professional and understated design in black is likely to appeal more to business travelers rather than leisure travelers looking for vibrant color options.

In conclusion, this TUMI suitcase is best suited for professionals and frequent travelers who prioritize durability, security, and functionality over style and lightweight properties.

The Away Carry-On Luggage is a solid choice if you're looking for a durable and lightweight hard-shell suitcase. Made from 100% polycarbonate, it offers good protection against bumps and is water-repellent, which helps keep your belongings safe. Weighing 7.5 pounds, it's light enough for easy handling but still sturdy. The 22-inch size fits most airline carry-on rules, making it convenient for short trips of about 3 to 5 days. This suitcase rolls smoothly on its premium 360-degree spinner wheels, allowing easy movement in crowded airports or tight spaces. The quick-release telescoping handle adjusts to two heights, adding comfort when pulling your luggage. It also has a grab handle underneath for easier lifting.

Inside, the suitcase is thoughtfully organized with a compression pad system to fit more clothes and a water-resistant laundry bag, which helps keep dirty items separate. Security is strong with the TSA-approved combination lock, giving peace of mind during travel. The design is sleek and modern, with a navy blue color that looks stylish without being flashy. Additionally, the company backs it with a limited lifetime warranty covering key parts like wheels, handles, and zippers, showing confidence in its durability.

At 7.5 pounds, some competitors might offer lighter carry-ons, which could be a consideration if you want the absolute lightest option. Also, while the interior is well-organized, those who need very detailed compartmentalization might find it a bit basic. This suitcase is an excellent pick for travelers seeking reliable, easy-to-maneuver, and secure hard-shell carry-on luggage that balances style and function.